Senior Mechanical EngineerMechanical Design Engineering * Somerville, MA * Full time * On-site

Company: Form Energy
Location: Somerville
Posted on: May 22, 2025

Job Description:

Are you ready to build America's energy future? Form Energy is an American manufacturing and energy technology company. We're revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what's possible, we're giving clean energy a whole new form! In recent years, Form Energy has earned a number of accolades, including being named by TIME as a "Best Invention", MIT Technology Review as a "Top Climate Tech Company To Watch", and Fast Company as "One of the Next Big Things In Tech". We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States. Trial production of our iron-air batteries has already begun, and this year, production will take off to high volumes at our new factory in West Virginia. Working for Form Energy is more than just a job, it's a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company's history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.Feeling energized to make a meaningful impact on the world? Then keep reading - you've come to the right place.Role DescriptionWe're hiring Senior Mechanical Engineers for both our Electrode Engineering and Advanced Product Development teams. The Electrode Engineering team is focused on delivering qualified battery anode and cathode designs that meet operational performance targets, at cost and with high reliability, from controlled processes on high-volume manufacturing lines for Form Energy's utility-scale multi-day energy storage system. The Advanced Product Development team leads system design of enclosures to integrate cells into an Energy Storage System, implementing thermal, fluids, and power management systems to manage cell performance while optimizing for efficiency and cost.As a Senior Mechanical Engineer, you'll play a crucial role in designing components and assemblies for our cells or enclosures! You'll own the design of components and assemblies from concept to production, with a strong emphasis on design for manufacturing and assembly. As a problem solver, you'll creatively tackle mechanical design challenges and apply your knowledge of designing plastic and metal components for mass manufacturing. You'll work cross-functionally with teams on requirements definition and verification plans to deliver a design that meets those requirements. Comfortable working in a prototype shop environment, you'll communicate with manufacturers to deliver an optimized, production-ready design. Your design work will span a broad range of engineering disciplines, including heat transfer, fluid dynamics and mechanics. If this sounds like the perfect opportunity for you, apply now!This is an exciting opportunity to be part of scaling our multi-day energy storage system at Form and contributing to a sustainable future.What you'll do:

• Lead the design of components integral to the performance of the product
• Develop functional requirements in close collaboration with members of the Cell Engineering, Electrode Engineering, and Systems Engineering teams
• Perform hands-on prototyping of designs and collaborate with broader teams to build integrated prototypes
• Release designs consistent with company and team best practices (drawings, tolerance analysis, etc)
• Demonstrate design functionality through analysis (e.g. FEA, CFD) and component- or system-level testing
• Work with vendors, manufacturing engineers, and technical operations to transition designs from the prototype stage to high volume production
• Drive verification testing of your design workWhat you'll bring:
• Degree in Mechanical Engineering or related field; Bachelor's with 4+ years, or Master's with 2+ years industry experience in mechanical design
• Proficiency in computer-aided design (CAD), specifically SolidWorks modeling and drafting
• Proficient in component design for mass manufacturing and assembly (DFMA), especially metal and injection molded plastic components
• Proficient with prototyping techniques and working in a machine shop environment
• Familiarity with mechanical verification testing
• Experience with the design and verification of air or liquid seals is a plus
• Experience working with batteries, energy storage, fuel cells, or electrolyzers is a plus#LI-Onsite#LI-JP1Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here. When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed. To build America's energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.
  
  
  Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.

Keywords: Form Energy, Billerica , Senior Mechanical EngineerMechanical Design Engineering * Somerville, MA * Full time * On-site, Professions , Somerville, Massachusetts